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Pack2Spec™

Maintain consistent quality, protect yield, and eliminate manual grade adjustments by connecting the dots in the processing lines with patented downstream feedback control.

Automated on-spec output

Pack2Spec™ is Qcify’s patented downstream-feedback control technology.

It automatically maintains your selected product specification by using verified post-sort inspection data to adjust upstream sorting performance in real time.

Instead of relying on internal machine feedback or manual sampling, Pack2Spec™ evaluates actual output quality and applies corrections where they matter — at the sorter.

The result: stable grade compliance, reduced giveaway, and less operator intervention.

Sort

Product is processed by a Qcify upstream sorter.

Validate

Product is checked independently by a downstream sorter or inspection point.

Auto-Adjust

Sorting settings are updated automatically,
keeping your grade stable throughout production.

Designed to Increase Yield

Over-sorting is expensive.

When grade correction depends on manual sampling, operators tend to adjust aggressively to avoid going out of specification. This often results in avoidable product loss.
Pack2Spec™ removes that uncertainty. Because corrections are based on verified downstream validation, sorting can be optimized precisely — not conservatively.

Reduce unnecessary product rejection

Minimize giveaway

Maintain specification without aggressive safety margins

Improve overall recovery rates

Yield Control Into Revenue

The results were stronger than expected — confirmed in early customer applications.

Pack2Spec™ is available under early-stage pricing. Supporting the rollout now secures long-term pricing benefits.
“Qcify’s integrated AIR and EYE solution with Pack2Spec allows us to sort exactly on grade and cut QC and sorting operations costs in half. Less rework, higher yields. For the first time, we also have access to real-time quality data, with all QC reports readily available in the Qcify's QDashboard."
Stephan Le Roux, Operations Manager at Amanteco, South Africa

Downstream Validation

Why does it matters.

Traditional systems adjust based on internal inspection data, meaning the machine evaluates performance using its own influenced measurements. Other setups depend on manual downstream sampling, introducing delay and inconsistency.

Pack2Spec™ separates sorting and validation.

By basing decisions exclusively on verified post-sort output, it eliminates circular feedback bias and ensures that corrections reflect actual product performance.

Stable Performance,
Protected Yield

Pack2Spec™ is built to control stability.

It operates with defined stabilization periods and sampling thresholds to ensure statistically robust decisions. Rather than reacting to momentary fluctuations, the system evaluates performance cumulatively across the production session.

For Any Line

Within the Qcify Ecosystem.

Pack2Spec™ integrates seamlessly within the Qcify ecosystem and supports diverse configurations. This flexibility allows Pack2Spec™ to operate across multi-pass, split-flow, and high-capacity production environments.

Multi-channel Qcify AIR control with per-channel adjustment

Integration with stream-based systems (Qcify EYE, Qcify RAY)

Batch-based validation through Qcify 360

Integrated Qcify RAY in AIR for immediate validation

Built into Qdashboard PRO

Enabling full visibility

Target specifications

Measured output quality

Active sorting fractions

Ready to Connect Your Line?

See how Pack2Spec can stabilize your grade, protect yield,
and automate quality control across your production environment.
 
QCIFY 360 nuts, almonds, walnuts, peanuts, cashews analizing, inspection system, line inspection, quality control for nuts

Other QCIFY Products:Qcify 360

Automated sampling made easy

The Qcify 360 is a high-resolution 360° optical system that analyzes product samples in either stand-alone or auto-sample mode. Driven by AI and deep learning algorithms, the Qcify 360 and its predecessor, QIS, provide high-resolution 3D quality control data.
It can also be used for in-line inspection. When connected with Pack2Spec, it provides real-time information to optimize and update upstream sorting performance.

QCIFY HUB nuts, almonds, walnuts, peanuts, Production Line Management Kiosk line control, data center

Other QCIFY Products:Qcify EYE

In-line Final-Quality Sorter

An in-line inspection and monitoring solution that installs seamlessly over existing tree nut and peanut processing lines. It monitors quality, detects impurities, and with the sorter module can also remove them in real time. Powered by AI and deep learning, this fully automated sorting solution reduces the need for human inspection, lowers labor costs, and provides processors with a return on investment in less than a year.

QCIFY HUB nuts, almonds, walnuts, peanuts, Production Line Management Kiosk line control, data center

Other QCIFY Products:Qcify HUB

Production Line Management Kiosk

Imagine having central inspection and sorting control of your line, accessible from any mobile platform. This state-of-the-art industrial design kiosk features a spacious 23.8” user-friendly touchscreen, enabling you to effortlessly manage all systems from one central location. Created for the tree nut and peanut industry, it simplifies line control, provides valuable data visibility, and helps processors increase efficiency.

QCIFY HUB nuts, almonds, walnuts, peanuts, Production Line Management Kiosk line control, data center

Other QCIFY Products:Qcify RAY

Product Quality Monitoring & Analysis

Easily position the Qcify RAY anywhere along your tree nut and peanut processing line, from infeed to rejects and final output. It tracks the amount of good product in the rejects as well as the types and quantities of defects still passing through in real time. Connected to the HUB, it provides continuous performance data that helps processors optimize yield, reduce waste, and maintain consistent product quality.