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IQF Berries Sorting and Quality Control

The global demand for frozen fruit is growing — and with it, the pressure to deliver product that meets strict quality and food safety standards at scale. Blueberries, raspberries, strawberries, blackberries, and currants all carry their own defect profiles, their own handling requirements, and their own challenges for traditional sorting technology.

At Qcify, we're entering the IQF berry market the same way we built our reputation in tree nuts: application first, with solutions that connect across your line and give you real control over what leaves your facility.
New Market

Application-Focused Performance

 

Qcify is entering the IQF berry market the same way we built our reputation in tree nuts: application first. Dedicated teams training models on real frozen berry defects, machines adapted for cold processing conditions, and an ecosystem of solutions that connect across your line — from the Qcify AIR for inline optical sorting and the Qcify EYE for end-of-line defect removal, to the Qcify HUB for centralized data and the Qcify RAY for inline monitoring.

IQF berries are demanding: frozen, fragile, high-throughput, and full of defects that traditional sorters consistently miss. Our solutions are built to catch them — shift after shift, without an operator, without product breakage.

Ten years of application-first experience in tree nut processing. The same depth of knowledge, the same methodology — now built for IQF berries.

Maket Entry

A Proven Approach

Our first IQF berry installation is live at Berry Packing Services — and it's just the start. We're entering this market the same way we entered tree nuts: application first. Dedicated teams. Models trained on real frozen berry defects. Machines built for cold processing conditions.

Because IQF berries aren't just another application. Frozen product, variable shape, high throughput, and defects traditional optical sorting misses — skin damage, mold, collapsed fruit, stalks, foreign material. Shift after shift, without compromise.

 

 

IQF Berry Sorting

 

The Qcify AIR is confirmed for IQF berry sorting. Double-sided 4K detection, 6mm pitch airguns for precise ejection, and a mechanical setup specifically adapted for frozen product — rigidized electromagnetic infeed shaker, extended low-impact accept chute, 65 cm drop height. It runs without an operator and connects to Qdashboard for full remote visibility.

Model Width Max capacity (IQF blueberries*)
AIR2 60 cm / 23.6" 3 T/h · 6,600 lbs/h
AIR4 120 cm / 47.2" 6 T/h · 13,200 lbs/h
AIR6 180 cm / 70.8" 9 T/h · 19,800 lbs/h

*Capacity based on IQF blueberries. Varies by berry type, contamination level, and sort stringency.

Skin damage
Surface breaks or bruising that compromise appearance and accelerate spoilage — detected on both sides of every berry.
Collapsed berries
Berries that lost structural integrity during freezing or handling, identified by shape deviation and removed before they affect pack quality.
Shrivelled / dehydrated fruit
Moisture loss before or during IQF processing affects texture and weight consistency. Classified by shape and surface analysis.
Stalks, stems & FM
Among the most common and most visible defects in IQF berries — from attached stalks and stalk fragments to stones, plastic, and wood.
Detected by shape classification and removed precisely, with minimal false rejects to protect yield.
Immature (unripe) fruit
Off-color, underdeveloped berries that fail color spec and affect the flavor profile of the final product.
Mold & Rotten
Two of the most critical food safety defects on the line. Detected through color, texture, and surface analysis — with real-time alerting available through Qdashboard when rates exceed threshold.
QCIFY HUB nuts, almonds, walnuts, peanuts, Production Line Management Kiosk line control, data center

Other QCIFY Products:Qcify EYE

In-line Final-Quality Sorter

An in-line inspection and monitoring solution that installs seamlessly over existing tree nut and peanut processing lines. It monitors quality, detects impurities, and with the sorter module can also remove them in real time. ROI in less than a year.

QCIFY HUB nuts, almonds, walnuts, peanuts, Production Line Management Kiosk line control, data center

Other QCIFY Products:Qcify HUB

Production Line Management Kiosk

Imagine having central inspection and sorting control of your line, accessible from any mobile platform. This state-of-the-art industrial design kiosk features a spacious 23.8” user-friendly touchscreen, enabling you to effortlessly manage all systems.

QCIFY HUB nuts, almonds, walnuts, peanuts, Production Line Management Kiosk line control, data center

Other QCIFY Products:Qcify RAY

Product Quality Monitoring & Analysis

Easily position the Qcify RAY anywhere in your food processing line: Infeed, reject streams or final output. It tracks good/bad product in real time, working as standalone with the Qcify HUB or enabling Pack2Spec to work together with other Qcify machines.